Custom-made USB cables – bespoke USB, USB-C, charging and data cables

Tailor-made USB cables and USB-C solutions for industry, medical technology, PoS and OEM

MAG GmbH develops and manufactures customised USB cables, USB-C cables, charging and data cables, and project-specific adapter solutions for professional applications. These include customised cables for industry, medical technology, laboratories, IT, network technology, kiosk systems, PoS solutions, digital signage and OEM series.

Based on your technical specifications, we create custom-made USB products that are precisely tailored to your device or system in terms of connector type, pin assignment, cable length, sheathing material, shielding, colour and labelling. Whether USB 2.0, USB 3.x, USB-C with or without power delivery, angled versions, panel mount variants or special cable designs: standard items from stock and custom-made products for industry and trade fit together seamlessly.

  • USB-A, USB-B, Micro-USB, Mini-USB and USB-C in customer-specific variants
  • USB charging cables, USB data cables and combined charging/data cables
  • USB extensions, panel mount and installation solutions
  • OEM series production from medium quantities
Bildlogo USB-Kabel schwarz weiß

USB cables

USB-Kabel Sonderanfertigung und USB-C-Kabel nach Kundenvorgabe für professionelle Anwendungen

Customised USB and USB-C cables for professional devices, systems and series applications

Minimum quantity and delivery time for custom-made USB cables

Custom-made USB cables and USB-C cables are usually produced economically in medium-sized series. The following entry conditions generally apply to new projects:

  • from approx. 500 pieces
  • or from approx. 2,000 GBP order value

The production time for customised USB cables is usually approx. 20–24 weeks, depending on the specification, cable construction, material availability and project-related requirements. For ongoing series, framework orders with call-offs are also possible.

USB cables according to customer specifications: from USB-A to USB-C

Custom-made USB cables are always used when standard cables are not optimally suited in terms of mechanics, electrical properties or appearance. MAG GmbH supplies both tried-and-tested standard items and customised USB cables for defined applications and recurring series projects.

  • USB-A to USB-C for charging and data applications
  • USB-C to USB-C for modern devices, charging electronics and system connections
  • USB-A to micro USB or mini USB for existing and special devices
  • USB-A, USB-B or USB-C with angled connectors
  • USB extensions, built-in variants and panel mount solutions

You can find suitable standard products in these categories, among others:

Typical areas of application for custom-made USB cables

Customised USB cables are used in many professional environments where defined connector combinations, fixed lengths, more robust designs or a uniform cabling concept are required:

  • Industrial PCs, control systems, HMI and control panels
  • Laboratory, measurement, diagnostic and test systems
  • PoS/cash register systems, ticket and kiosk terminals
  • Media, conference and digital signage technology
  • Retail, demo and presentation systems
  • OEM devices with custom front panel, built-in or panel mount solutions

Technical specifications: USB version, charging capacity, data rate and shielding

Depending on the application, USB cables, conductor structure, shielding and connectors are selected to suit the data rate, power supply, mechanical load and installation situation. Typical design features are:

  • USB 2.0, USB 3.0, USB 3.1, USB 3.2 and USB-C depending on project requirements
  • Designed for charging, data or combined charging/data transfer
  • USB-C cables with project-specific requirements for power supply and power delivery
  • Additional shielding for EMC-critical environments
  • Various jacket materials for flexible, robust or defined applications
  • Colour coding for easy assignment of functions or device groups
  • Customised labelling, labels, banderoles and packaging solutions

Example of a custom-made USB product: customised USB-C cable for device integration

A typical application is a custom-made USB-C cable for a device with a defined installation situation. The connector type, cable length, shielding, colour, strain relief and cable construction are tailored to the application.

  • e.g. for permanently installed devices, control panels, kiosk systems or laboratory applications
  • with defined connector combinations such as USB-A to USB-C or USB-C to USB-C
  • With angled connectors, built-in design or panel mount solution on request
  • Also available as a series solution with uniform labelling and packaging

The decisive factors here are early coordination of the USB version, desired data transfer, power supply, connector shape, installation situation and planned quantity. This allows the appropriate custom-made USB cable to be planned in a technically clean and economical manner.

Customised production based on standard items

In many cases, a custom-made USB cable can be implemented based on an existing stock item. This saves coordination effort and simplifies technical assignment.

Simply select a suitable item from our range – for example, a USB cable, a USB-C cable or an adapter – and let us know the corresponding item number in your enquiry.

Possible customisations include:

  • same cable type in a different length
  • Same cable type in a different colour
  • Customised plug combination
  • Angled instead of straight plugs
  • Additional labelling or project-specific packaging

Based on the original item and your desired customisation, we will check whether and from what quantities it is economically feasible to produce a custom-made product.

This is how a custom-made USB cable project works

A structured process ensures that the finished solution is technically, visually and economically compatible with your product or system:

  1. Enquiry and task specification
    Recording of application, device type, desired USB version, connector types, cable lengths, colour concept, data requirements and planned quantity.
  2. Technical development
    Selection of cable structure, conductor cross-section, shielding, sheath material, connector shape and suitable design for the respective application environment.
  3. Sampling and testing
    On request, with samples for testing directly on the device, in the system, in the rack or in the installation environment.
  4. Series production and
    delivery Production after approval with coordinated delivery via the logistics centre in Lengede – on request also with call-offs, labelling and packaging according to specifications.
Projektbesprechung zur USB-Kabel-Sonderanfertigung

From enquiry to series production: clear technical coordination reduces queries, improves planning reliability and ensures the cost-effective implementation of your custom-made USB cable.

Early coordination of the USB version, cable length, connector shape, installation situation and quantity is particularly important for USB-C cables, combined charging/data cables, panel mount solutions or project-specific connector combinations.

Your advantages with custom-made USB cables from MAG GmbH

For OEMs, system integrators, specialist dealers and project customers, working with MAG GmbH in the field of customised USB solutions offers clear advantages:

  • Many years of experience with USB, data and connection cables
  • Wide range of standard products as a basis for cost-effective customised solutions
  • Clear practical expertise for industry, medical technology, retail and system integration
  • Can be combined with custom-made power and electrical cables from a single source
  • Reliable series production from medium quantities
  • B2B logistics from Germany for predictable call-offs and series processes

Helpful links for selection and project planning

When planning a custom-made USB product, suitable basic products and further information are particularly helpful. The following pages will assist you with selection and enquiries:

Contact for custom USB and USB-C products

The MAG GmbH team is available to answer any project enquiries regarding custom-made USB cables, USB-C cables, charging and data cables, and customer-specific adapter solutions.

The following information is particularly helpful for a quick and targeted response:

  • Brief description of the application or device
  • Desired USB version (e.g. USB 2.0, USB 3.x or USB-C)
  • Connector types on both sides (e.g. A to C, C to C, A to micro USB)
  • Desired data transfer and, if applicable, power supply or charging requirements
  • Desired cable length, colour, shielding or panel mount design
  • Planned quantities, call-off quantities and SOP

Direct contact with MAG GmbH:
Tel.: +49 (0)5344 /
9602-0 Email: sonderanfertigung@mag-kabel.de

Alternatively, please use our contact page with contact form and further information:
To the MAG Ltd. contact page »

If possible, please attach technical documentation, sketches, item numbers or drawing extracts. This will allow us to quickly determine which custom-made USB cable is best suited to your project, both technically and economically.

Further information on our general custom-made products can be found here:
Custom-made products for industry and trade »

Further information on customised products

In addition to this area of application, MAG GmbH offers other customer-specific solutions – from USB and USB-C cables to adapter assemblies, country-specific power cables and OEM series.

Overview of all custom-made products »

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