Cable assembly for mechanical engineering and plant construction – custom-made power cables, connection cables and data cables

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Custom-made products for mechanical engineering

Cable assembly for mechanical and plant engineering

MAG GmbH develops and supplies customised cable and adapter solutions for machinery, plant, power units, control cabinets and industrial series applications. These include power cables, connection cables, control cables, data cables, cable harnesses and project-specific adapter solutions.

Kabelkonfektion für Maschinenbau und Anlagenbau als Sonderanfertigung der MAG GmbH
Custom cables for machinery, plant and OEM series
from approx. 500 units – typical starting point for cost-effective custom-made products
From approx. €2,000 – alternative guide price for new project enquiries
approx. 20–24 weeks depending on specification, material and approval
Series & call-offs Framework contracts and plannable call-offs possible by arrangement

Bespoke cable and adapter solutions for machinery

From individual connection cables to recurring OEM series.

Technically suited to the application

Connector system, cable type, cross-section, sheath material, cable length, target market and installation situation are agreed on a project-by-project basis.

Suitable for series production and export

Early coordination ensures clear processes, particularly for export machinery, international power cable sets and recurring series.

Typical applications in mechanical and plant engineering

Cable assembly for power supply, control, data and export equipment.

Machines & units

  • Power supply for machines, pumps, drives and units
  • Connection cables with open ends
  • Pre-assembled cable sets

Control cabinet & peripherals

  • Feed-in and output cables
  • Device connection with IEC plug systems
  • Defined interface connections

Control & data

  • LAN and fibre optic cables for controllers
  • Connections for IPCs and HMI control panels
  • Data cables for machine environments and peripherals

Cable assembly for export machines

One machine platform, different target markets and suitable connection solutions.

Projektbesprechung zur Kabelkonfektion für Maschinenbau und Anlagenbau

Country-specific power cables and connector systems

A typical application is equipping identical machines with different power cables for different countries. Depending on the target market, the plug system, cable type, voltage, frequency, current-carrying capacity, cross-section, sheath material and cable length are tailored accordingly.

Examples

  • Germany / EU: Schuko or suitable IEC connection cable
  • United Kingdom: UK power cable for the British target market
  • USA / Canada: suitable US plug and tailored cable construction

Standard solutions

  • Same machine with different mains cable sets
  • Country-specific configuration
  • Framework contracts and call-offs according to planning

Technical specifications and selection criteria

The right cable is determined by the application, environment, target market and production requirements.

Cable construction

  • Various cross-sections and conductor counts
  • Open end, plug, connector or socket
  • custom cable lengths

Material & environment

  • Sheath material depending on application
  • Extended temperature ranges depending on the project
  • Oil- and chemical-resistant cables

Safety & application

  • Halogen-free versions (LSZH)
  • Robust cables for movement and tight bending radii
  • Project-specific verification of approvals and requirements

Information on cable designations such as H05VV-F, H07RN-F, Z1Z1, number of conductors, protective conductor marking and cross-section can be found in our advice section.

How a custom-made project works

A clear process reduces queries and improves planning reliability.

Enquiry & Specification

Application, machine or system type, target market, connector types, cable lengths, quantities and call-off planning are recorded.

Technical design

Connectors, cable types, cable construction, sheathing material and the appropriate design are selected for the application environment.

Sampling & Approval

On request, samples are provided for testing in the device, in the control cabinet or directly on the machine.

Series production & delivery

Once approved, production commences with coordinated delivery via the logistics centre in Lengede; on request, this can also be arranged as a call-off solution.

Custom-made products based on stock items

An existing standard item can simplify technical classification and coordination.

For example, a standard item can be adapted

  • same cable type in a different length
  • same cable type in a different colour
  • customised combination of plugs, couplings or sockets
  • open end instead of standard plug or vice versa
  • Further technical customisations by arrangement

Suitable starting points in the range

When making your enquiry, please quote the item number of the relevant base product and the required customisation.

Helpful information for planning, selection and export

Guides and background pages to help you prepare your enquiry.

Frequently asked questions about cable assembly in mechanical engineering

Quick answers for purchasing, design, work planning and project management.

From what quantity do custom-made products make economic sense?

Custom-made products are generally assessed for economic viability from around 500 units or an order value of approximately €2,000.

How long does production take?

Production time is typically around 20–24 weeks. It depends on the specification, material availability, connector type and approval process.

Can export machines be fitted with country-specific equipment?

Yes, identical machines can be fitted with different power cables, plug systems or connection sets depending on the target market.

What information is required for an enquiry?

It is helpful to provide details regarding the machine, operating environment, target market, plug type, cable length, cable type, quantity, call-off schedule and existing part numbers.

Project enquiry for mechanical engineering cables

The team at MAG GmbH in Lengede is at your disposal for cable assembly, custom-made power cables, connection cables and cable sets for mechanical engineering and plant construction.

Tel.: +49 (0)5344 / 9602-0
Email: info@mag-kabel.de

Please include the following for a quick assessment:

  • a brief description of the machine, plant and operating environment
  • Country of delivery or target market
  • Desired connector types, cable lengths and cable routing
  • Standards, approvals or project-specific requirements
  • Part numbers for customisations based on stock items
  • Planned quantities, call-off volumes and SOP
  • Technical documentation, drawings or photos, if available

Further custom-made products

Further customised solutions for industry, retail, OEM and project business.